Back

Corrugated Packaging

Built for the Journey.
Designed for the Requirement.

Corrugated packaging for businesses that need the right balance of protection, strength, handling, storage, shipping and efficiency.

From custom-developed boxes to ready-stock formats, Brown Hives helps businesses find packaging that works in the real world.

Stacked kraft corrugated boxes manufactured by Brown Hives

Engineered For

Protection · Handling · Transit

3–7 Ply

Construction Range

12+

Corrugated Formats

Custom + Stock

Two Supply Routes

Repeat Supply

Recurring Schedules

01 — Approach

Why It Needs Thinking

The Right Box Is More Than a Dimension.

The right corrugated solution considers what is inside, how it will be handled, how far it will travel, how it will be stored and what the packaging needs to communicate.

We look at

Product WeightDimensionsProtectionStackingHandlingStorageShippingBrandingRecurring Supply

02 — Range

Product Ecosystem

A format for every requirement

Corrugated formats developed for protection, handling, presentation and repeat supply.

Core3 Ply Corrugated Boxes

3 Ply Corrugated Boxes

Light to medium duty

Core5 Ply Corrugated Boxes

5 Ply Corrugated Boxes

Heavy duty transit

FulfilmentE-commerce Shipping Boxes

E-commerce Shipping Boxes

Self-locking, tape-free

CustomDie-Cut Boxes

Die-Cut Boxes

Structure-led formats

RetailMailer Boxes

Mailer Boxes

Premium unboxing

BrandedPrinted Corrugated Boxes

Printed Corrugated Boxes

Brand-forward panels

Custom Size Boxes

Developed around your product dimensions.

Product-Specific Boxes

Built for a defined item and its fit.

Retail & Display Corrugated

Shelf-ready presentation formats.

Storage & Utility Boxes

Everyday operational storage.

Moving / Transit Formats

Relocation and bulk movement.

Ready-Stock Boxes

Common sizes, available to dispatch.

Custom corrugated box being measured during structural development

03 — Custom

Custom Corrugated

Designed Around the Product. Built for the Journey.

When standard dimensions don’t work, custom corrugated packaging can be developed around the product and the way it moves through your operation.

Customisation can include

  • Dimensions
  • Box Style
  • Ply / Strength
  • Die-Cut Structures
  • Printing
  • Internal Support
  • Product Fit

04 — Ready Stock

Available Now

When You Need Packaging Without Waiting for a Custom Development.

Ready-stock packaging is suited to businesses that need commonly used formats for operational, storage, shipping or fulfilment requirements.

Available Sizes
Commonly used dimensions held in standard formats.
Stock Status
Current availability confirmed on enquiry.
Quantity Options
Small operational lots to bulk cartons.
Dispatch
Lead time and dispatch schedule shared upfront.
Check Availability
Ready-stock corrugated boxes on warehouse shelving

05 — Decision

Which Route

Custom or ready stock

Two ways to solve the same requirement — the right one depends on fit versus speed.

Custom

Best when the box needs to fit a specific product, size, structure, branding or strength requirement.

Ready Stock

Best when speed and convenience matter more than custom dimensions.

06 — Applications

Sectors We Supply

Where our corrugated works

01

E-commerce & D2C

Shipping and fulfilment packaging designed around the customer journey.

02

Manufacturing

Packaging for movement, storage and operational handling.

03

FMCG & Consumer Products

Repeatable packaging solutions for product movement and distribution.

04

Retail

Packaging that supports product handling and brand visibility.

05

Food & Beverage

Practical packaging formats suited to product and handling needs.

06

Warehousing & Logistics

Functional boxes for storage, movement and dispatch.

07 — Process

How We Work

From requirement to recurring supply

01

Requirement

Product, dimensions, weight, quantity, usage and journey.

02

Specification

Recommended structure, size and construction for the requirement.

03

Development

Custom format, artwork or die-cut solution created where required.

04

Approval

Specification confirmed with sample or proof as applicable.

05

Production

The approved solution is manufactured.

06

Supply

Pack, warehouse, dispatch and support recurring requirements.

Brown Hives

Need a Box That Works for Your Business?

Share your product, dimensions and quantity. We’ll help you identify the right corrugated route — custom or ready stock.